insurability of large gearless mill drives

INSURABILITY OF LARGE GEARLESS MILL DRIVES

1 INSURABILITY OF LARGE GEARLESS MILL DRIVES L. Bos1, *M. van de Vijfeijken2 and J. Koponen2 1Zurich Services Corporation Schaumburg, USA, IL 60196 2ABB Switzerland Ltd Segelhofstrasse 9 P Baden-Daettwil, Switzerland, CH-5401 (*Corresponding author: [email protected])

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Insurability of Large Gearless Mill Drives (GMDs)

Sep 28, 2014  Introduction. We have written on risk associated with large ring motors in gearless mill drives previously [1, 2, 3]. In [1], we observed that ABB and Polysius were far too confident in 2001 when they claimed that 42 and 44 ft diameter mills and ring motors posed only manageable risks and that a 44 ft mill and GMD design was ready and waiting for a purchaser [4].

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REMOTE DIAGNOSTIC SERVICES FOR GEARLESS MILL DRIVES

Gearless mill drives (GMDs) are the workhorse in the mineral processing industries, more ... by using one large mill instead of two smaller ones, resulting in a significantly higher efficiency. ... of these facts on the insurability of GMDs are manifold and can be read in Bos et al. (2011).

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Gearless Mill Drives EAnD

Gearless Mill Drives Insurability of Large Gearless Mill Drives (GMDs) ABB’s and Zurich Risk Services’ concept of a 24 h repair cycle in ring motors for GMDs is reviewed. The application of this concept to winding design is shown to be counterproductive.

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Insurability Of Large Gearless Mill Drives

Gearless mill drives go gearless - bsmr-doesburgnl.Gearless drive mills and crushers insurability of large gearless mill drives - gearless drive mills and crushers geared vs gearless drive solutions for grinding mills crusher, this investment is a large copper production line, and finally.Gearless mill drive optical systems - lovingbirthnl.

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A Mechatronic Solution Design and Experience with Large

of large gearless cycloconverter drive sys-tems for SAG-Mills has become more and more common in the recent years. Very high power ratings with excellent dynamic performance and high efficiency over a wide speed range allow advanced optimi-zation of the process. The design of such large mill drive systems requires modern

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Increasing Availability through Advanced Gearless Drive

Siemens’ gearless drive technology of 99.46 to 99.71% - as confirmed by real operational data from the Antapaccay mine in Peru. It was the first plant worldwide to use gearless drives for both applications. KEYWORDS Gearless Mill Drives, Gearless Conveyor Drives, Availability, SAG Mill, Ball Mill, Overland Conveyor, Antapaccay 15

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Gearless mill drives - Grinding ABB

Our GMD eliminates all mechanical components of a conventional mill drive system, such as ring-gear, pinion, gearbox, coupling, motor shaft and motor bearings: By mounting the rotor poles directly onto the mill, the mill itself becomes the rotor of the gearless motor.

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ABB Library - All Categories

Insurability of large gearless mill drives. ID: CH_ATBD_SAG Conference_1, REV:-English. Paper held at SAG Conference 2011 - By Lane Bos (Zurich Insurance), Maarten van de Vijfeijken (ABB) and Jari Koponen (ABB) - The availability and reliability of large grinding mills and their Gearless Mill Drives (GMDs) are of paramount importance for the ...

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gearless drive mills and crushers

INSURABILITY OF LARGE GEARLESS MILL DRIVES. Insurers view the specific risks related to large gearless mill drive gmd mills, and why the insurability of these large mills is a significant concern to the mining industry that utilizes them, the manufacturers that design and construct them, and the insurance companies that provide coverage to the ...

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gearless mill drive system - greenrevolution

Insurability of large gearless MILL drives698 Кб. Figure 1 – The gearless mill drive With this innovative concept, the gearless mill drive (GMD) eliminates all critical mechanical components inherent within a conventional mill drive system, such as ring gear, pinion, gearbox, coupling or air clutch, motor shaft and motor bearings.

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Instability in gearless mill drive motors

In 2006 Anglo Platinum ordered two 26-foot ball mills from FFE Minerals – Vecor and two 17,5 MW gearless mill drives (GMDs) from ABB for the 600 kilo tonne per month concentrator for the Potgietersrust Platinum North expansion project. the stator and the rotor. Since very large radial magnetic forces arise if the air gap is

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A Mechatronic Solution Design and Experience with Large

of large gearless cycloconverter drive sys-tems for SAG-Mills has become more and more common in the recent years. Very high power ratings with excellent dynamic performance and high efficiency over a wide speed range allow advanced optimi-zation of the process. The design of such large mill drive systems requires modern

More

Increasing Availability through Advanced Gearless Drive

Siemens’ gearless drive technology of 99.46 to 99.71% - as confirmed by real operational data from the Antapaccay mine in Peru. It was the first plant worldwide to use gearless drives for both applications. KEYWORDS Gearless Mill Drives, Gearless Conveyor Drives, Availability, SAG Mill, Ball Mill, Overland Conveyor, Antapaccay 15

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Increasing availability through advanced Gearless Drive

drives necessitate current and voltage deratings which ac-cumulate to power derating factors; e.g. of up to 0.60 for the reference project Antapaccay at 4,200 meters above sea level. GMD’s do not require such a high derating as they can be designed for such conditions in the first place. The Gearless Mill Drive system consists of the ring motor

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Gearless Mill Drives Beneficiation Siemens Global

SIMINE Gearless mill drives A standard of reliability and efficiency for grinding From Norway to Zambia, from Mongolia to Chile – for over 30 years, mining operators all over the world have been counting on SIMINE Gearless mill drives. Their most important features include a small footprint and less weight than conventional drives.

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Gearless Drives - Siemens

Utah, SAG mill and a 11,200 kW gearless drive for the El Teniente, Chile, SAG mill. In a continued call for larger, even more powerful drives, Siemens kept pace. In 1996, Freeport ordered the first gearless drive for a 38-foot SAG mill located at the company’s Grasberg plant in Indonesia. This gearless drive

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Frozen charge detection and automatic loosening with

mill load cascaded, meaning the operation is normal as expected and start-up is continued. If the actual value of the torque is still equal to the maximum value, a frozen charge condition exists and the Gearless Drive is switched off allowing the mill to safely oscillate. An alarm (via HMI) alerts the operator and informs about the cause of the

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Gearless Mill Drives Beneficiation Bulgaria

SIMINE Gearless mill drives A standard of reliability and efficiency for grinding From Norway to Zambia, from Mongolia to Chile – for over 30 years, mining operators all over the world have been counting on SIMINE Gearless mill drives. Their most important features include a small footprint and less weight than conventional drives.

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Future of mining ABB

Insurability of large Gearless Mill Drives (English - pdf - Article) Remote diagnostic services for Gearless Mill Drives (English - pdf - Article) Optimized coal handling article (English - pdf - Article) Conveyors - getting carried away in the bulk industry Article in DCi, March 2011, by Ulf Richter DEASY (English - pdf - Article)

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Design review of Gearless Mill Drives - Bopape Eng

DESIGN REVIEW OF GEARLESS MILL DRIVE: MILL SYSTEM ANALYSIS Thulare Bopape, Hennie Klopper Anglo Technical Solutions Abstract: It has been well established that a critical component of the up-front design for large mills is a full system Finite Element Analysis (FEA), including the mill and its bearings, the motor, the foundation and the soil.

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Concepts of Gearless Ball-Mill Drives - IEEE Journals Magazine

Concepts of Gearless Ball-Mill Drives Abstract: In the past the conventional method of driving large ball mills included some form of speed reducing gear between the higher speed driving motor and the lower speed ball mill. Process developments in the mining and cement industries have increasingly tended toward the use of ever larger ball mills ...

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ABB Library - All Categories

Insurability of large gearless mill drives. ID: CH_ATBD_SAG Conference_1, REV:-English. Paper held at SAG Conference 2011 - By Lane Bos (Zurich Insurance), Maarten van de Vijfeijken (ABB) and Jari Koponen (ABB) - The availability and reliability of large grinding mills and their Gearless Mill Drives (GMDs) are of paramount importance for the ...

More

gearless mill drive system - greenrevolution

Insurability of large gearless MILL drives698 Кб. Figure 1 – The gearless mill drive With this innovative concept, the gearless mill drive (GMD) eliminates all critical mechanical components inherent within a conventional mill drive system, such as ring gear, pinion, gearbox, coupling or air clutch, motor shaft and motor bearings.

More

Instability in gearless mill drive motors

In 2006 Anglo Platinum ordered two 26-foot ball mills from FFE Minerals – Vecor and two 17,5 MW gearless mill drives (GMDs) from ABB for the 600 kilo tonne per month concentrator for the Potgietersrust Platinum North expansion project. the stator and the rotor. Since very large radial magnetic forces arise if the air gap is

More

Gearless Mill Drives Beneficiation Siemens Global

SIMINE Gearless mill drives A standard of reliability and efficiency for grinding From Norway to Zambia, from Mongolia to Chile – for over 30 years, mining operators all over the world have been counting on SIMINE Gearless mill drives. Their most important features include a small footprint and less weight than conventional drives.

More

Increasing availability through advanced Gearless Drive

drives necessitate current and voltage deratings which ac-cumulate to power derating factors; e.g. of up to 0.60 for the reference project Antapaccay at 4,200 meters above sea level. GMD’s do not require such a high derating as they can be designed for such conditions in the first place. The Gearless Mill Drive system consists of the ring motor

More

Design review of Gearless Mill Drives - Bopape Eng

DESIGN REVIEW OF GEARLESS MILL DRIVE: MILL SYSTEM ANALYSIS Thulare Bopape, Hennie Klopper Anglo Technical Solutions Abstract: It has been well established that a critical component of the up-front design for large mills is a full system Finite Element Analysis (FEA), including the mill and its bearings, the motor, the foundation and the soil.

More

Gearless Mill Drives Beneficiation Bulgaria

SIMINE Gearless mill drives A standard of reliability and efficiency for grinding From Norway to Zambia, from Mongolia to Chile – for over 30 years, mining operators all over the world have been counting on SIMINE Gearless mill drives. Their most important features include a small footprint and less weight than conventional drives.

More

Concepts of Gearless Ball-Mill Drives - IEEE Journals Magazine

Concepts of Gearless Ball-Mill Drives Abstract: In the past the conventional method of driving large ball mills included some form of speed reducing gear between the higher speed driving motor and the lower speed ball mill. Process developments in the mining and cement industries have increasingly tended toward the use of ever larger ball mills ...

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GRINDING: ABB commissions six gearless mill drives at Cobre

PANAMA – Commercial production of copper now underway at large open pit Cobre Panama mine. Technology leader ABB has deployed six ABB gearless mill drives at the Cobre Panama copper mine, which is located 120 km west of Panama City.. The operator is Mineria Panama S.A. Following a period of ownership transition, First Quantum Minerals Ltd, a well-established and growing metals and mining ...

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ABB commissions six gearless mill drives at Cobre Panama -

Oct 29, 2019  Two 28 MW gearless mill drive systems (GMDS) are operating in the mine’s 12-metre SAG mills and four 16.5 MW GMDS are employed in 26 ball mills along with associated control systems.

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Future of mining ABB

Insurability of large Gearless Mill Drives (English - pdf - Article) Remote diagnostic services for Gearless Mill Drives (English - pdf - Article) Optimized coal handling article (English - pdf - Article) Conveyors - getting carried away in the bulk industry Article in DCi, March 2011, by Ulf Richter DEASY (English - pdf - Article)

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Advantages of Gearless Motor Drives in Large Ore Grinding Mills - Bright Hub Engineering

Using one large mill is more economical than using a number of smaller mills. This requires a very large capacity electric drive to rotate these mills. The mills themselves are large rotating cyclinders, ten to fifteen meters in diameter, grinding hundreds of tons of ore per hour.

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Gearless Drives for Ore Conveying and Grinding - Cmms -

Gearless Drives for grinding mills. Gearless Drives are well proven stateof- the-art technology for large grinding mills. Siemens, the company that introduced Gearless Mill Drives (GMD) to mining industry started up its first GMD on a ball mill in Norway in 1980. The mill and its drive system are still in service.

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gearless mill drive optical systems

Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing to produce the world s largest SAG mill of 42 in diameter drawing power at 28 MW. Today is the world leading supplier of gearless SAG mills operating globally.

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